One of the earliest recorded references to the use of gears dates back to 50 BC, although there is more than a little evidence to suggest that the ancient Greeks were also using them as early as the third century BC.
Although the basic manufacturing technology has not changed much, the process technology has evolved greatly. Changes in manufacturing are reflected in the widespread use of CNC technology in all phases of manufacturing, as well as much wider use of robotics and automation.
The industry of tomorrow will certainly not need gears.
Well, this idea is wrong!
Gears are an integral part of any machine. The torque transfer that gears provide is unmatched, making them irreplaceable components in any machine. Gears need to be much stronger and more precise, as they will have the task of reducing engine speed.
As the demand for the latest machinery is increasing in many industries, the need for gear manufacturing is also increasing. Many industries rely on gear manufacturers to provide them with custom gears and splines that are perfectly suited for their industrial applications.
3 major drivers of change that are guiding the future of gears
Relocation:
Over the past few decades, there has been a gradual trend of offshoring or outsourcing manufacturing work to companies in developing countries to reduce costs. However, it has slowly been realized that this move has hidden costs, including loss of quality and the costs of shipping and processing across international borders. As a result, there is now a trend toward "relocation," where manufacturers and the people who buy from them influence more in-house manufacturing.
Automation
Automation is affecting almost every industry, but especially those related to manufacturing. Software and tools that can do the work of engineers are becoming more and more feasible and driving down manufacturing costs overall. We are far from the point where automated machines can fully replace the need for insightful and perfectionist engineers to drive the process, but we are making progress in improving the overall efficiency of the operation.
Innovation
We're also seeing the deployment of better tools for the job, including better, more intuitive software to design new gears, and more advanced equipment that can make gears faster or produce them with greater precision.
These are just three of the key trends guiding the future of gear manufacturing, and as an industry leader, The Le Goff Group is ready for them.
Gears: indispensable equipment in industry
Reliability
All manufactured gears must be reliable as the operation of the entire manufacturing or production unit may depend on them. Poor quality gears can bring the whole unit to a standstill, resulting in a significant loss. To manufacture reliable gears, we need reliable gear manufacturers with a proven track record.
Adaptability
One size does not fit all in the gear manufacturing industry. Industries of all sizes and types approach gear manufacturers for various needs. Having the necessary facilities and machinery to meet the different demands is essential for gear manufacturers. This ability to adapt and overcome challenges makes gear and spline manufacturers important.
Fast turnaround
With the help of the latest CNC machines and skilled manpower, gear manufacturers offer fast turnaround. A longer waiting time is not good for any industry as it can mean unhappy customers and loss of business. The ability of manufacturers to provide different types of gears in a short period of time makes them extremely important. One of the best qualities of reliable gear manufacturers like CMW is that while they guarantee a quick turnaround, they do not compromise on quality.
Machine manufacturers are striving to streamline the gear manufacturing process to provide a more finished gear in fewer steps.